Sheet and Tube Fabrication

Sheet metal fabrication is a technology in which flat sheet metal is converted into different parts. However, in the case of tube fabrication, metal pipes or tubes are formed by curving the metals at different angles. Primarily, aluminum alloys, stainless steel, and non-alloy steel sheets create several sheet metal parts such as brackets, enclosures, curls, and more.

• Sheet Cutting
• Laser Cutting
• Waterjet Cutting
• Plasma Cutting
• Tube Bending
• Laser Tube Cutting
• Wire EDM

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The sheet metal fabrication process produces the metal parts by using various techniques that alter the shape of the flat sheet metal to the required structure. Let's dive into the post to absorb more details.

Injection Molding

The manufacturing process used for creating components by injecting the liquid metal into a mold with the help of specialized syringes is called the injection molding process. Once the molten metal hardens, it shapes the mold used in the specific process. We usually recommend this process for large-scale productions and competitive pricing.

• Plastic Injection Molding
• Silicone Rubber Molding
• Overmolding
• Insert Molding
• Urethane Molding

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The Injection molding process deals with many stages to inject the molten plastic into the mold for producing the molded parts. You'll learn a complete guide to the working of the manufacturing process through this article.

Machining

Machining is a complex process that ensures the manufacturing of precision parts by removing the material from the workpiece. The process is controlled by CNC machines that follow a set of computerized commands or codes to operate. CNC turning, milling, and drilling are three significant categories of the machining process.

• CNC Machining
• CNC Milling
• CNC Turning
• CNC Boring
• Knurling
• Welding

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The addition of robot technology in CNC machining helps to automate the machining processes by following programmed protocols. In this article, you'll learn about CNC robotics and its uses.

3D Printing

3D printing is an additive manufacturing technology through which three-dimensional solid parts are created from a digital design or a CAD file. Several thin layers of material fuse to produce the end product. By 3D printing machines, manufacturers can form complex-shaped prototypes without using much more material than other manufacturing processes.

• SLS
• MJF
• FDM
• SLA
• DMLS
• DLP

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The Metal 3D printing process allows the production of the parts by creating various layers. Several 3D printing techniques are explained in this post, along with their uses and benefits.

Others

Some other manufacturing processes involve surface treatment, part making, kitting, and assembly. Compiling the parts to form a ready-to-ship kit that can be sold as a single item is known as kitting and assembly. However, the surface treatment process is usually implemented after manufacturing to enhance the properties and appearance of the product.

• Surface Finishing
• Part Marking
• Kitting & Assembly

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Plasma surface treatment makes significant changes to the properties of the material's surface. Yet, this article reviews how plasma surface treatment works and how it makes a difference in the industrial world.

Metal

Metal is a solid, lustrous, malleable, and ductile material featuring high thermal and electrical conductivity. Due to its excellent physical and chemical properties, metal is widely used in manufacturing machines, custom auto parts, medical devices, aerospace components, and more. The most commonly used metals are aluminum, stainless steel, iron, magnesium alloys, and copper.

• Aluminum
• Stainless steel
• Brass
• Copper
• Titanium
• Carbon Steel
• Alloy Steel
• Steel
• Cobalt Chrome
• Inconel
• Iron-copper Alloy
• Tungsten Alloy
• Nickel Alloy

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Nickel-based alloys consist of a significant amount of nickel than other alloys. To learn about the top-notch properties of nickel-based superalloys, you must jump straight into the article.

Plastic

Plastics are synthetic materials made of polymers that can be shaped or molded by applying heat and pressure. The plastic's lightweight, flexibility, and durability make it a perfect material for manufacturing. It is typically used in packaging and producing automobiles, planes, ships, engine parts, bumpers, medical gear, and consumer durables.

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Nickel-based alloys consist of a significant amount of nickel than other alloys. To learn about the top-notch properties of nickel-based superalloys, you must jump straight into the article.

Rapid prototyping

Rapid prototyping is a group of manufacturing processes (3D printing and additive manufacturing) that quickly creates multiple physical products from 3D CAD models. Rapid prototypes are usually formed for testing and research purposes. Thus, you can evaluate and optimize your product design at an affordable cost quickly.

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Plasma surface treatment makes significant changes to the properties of the material's surface. Yet, this article reviews how plasma surface treatment works and how it makes a difference in the industrial world.

Low-volume manufacturing

Low-volume production deals with producing small quantity products, typically ranging from ten to hundreds of thousands, before the initiation of actual serial manufacturing. Implementation of this process offers low cost, fast production, and rapid design modification. Some crucial low-volume manufacturing techniques include die casting, vacuum casting, injection molding, sheet metal fabrication, and more.

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Plasma surface treatment makes significant changes to the properties of the material's surface. Yet, this article reviews how plasma surface treatment works and how it makes a difference in the industrial world.

Mass production

Mass production, also known as continuous production, is a manufacturing process that ensures the production of the same standardized part for a prolonged period. This process often uses automation technology and assembly lines to manufacture massive amounts of similar products. Moreover, the end products of this technology feature high precision and excellent efficiency.

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Plasma surface treatment makes significant changes to the properties of the material's surface. Yet, this article reviews how plasma surface treatment works and how it makes a difference in the industrial world.

Ultra-precision machining

Ultra-precision machining is a mechanical machining technology that refers to processing macroscopic workpieces. This technology applies to products that require high accuracy, tolerances, and precision. Ultra-precision machining is widely used in producing laser system parts and tools for the automotive, aerospace, optics, and medical industries.

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Plasma surface treatment makes significant changes to the properties of the material's surface. Yet, this article reviews how plasma surface treatment works and how it makes a difference in the industrial world.

Aerospace

JIAHUI supplies a wide range of aviation parts to aerospace customers. Some standard products of this industry are aircraft body parts (fuselage, wings, empennage, landing gear, and more), aero-engine parts, instruments, airborne equipment, hydraulic systems, and other accessories. Manufacturing aerospace parts requires a high level of precision and tolerance.

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Integrated Die Casting (IDC) is a process in which liquid metal is injected into a mold to create a specific shape, but, once the metal has cooled, it is formed into a whole component, rather than needing to be welded or further manufactured.

Medical

JHC strives to improve the quality of medical devices by offering outstanding components. Primarily, the products are manufactured for diagnostic equipment, surgical instruments, ventilators, medical delivery systems, medical robots, and different patient-handling devices. Both plastics (thermoplastics, nylon, thermosets) and metals (stainless steel, titanium alloy) play an equal role in producing medical parts.

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Integrated Die Casting (IDC) is a process in which liquid metal is injected into a mold to create a specific shape, but, once the metal has cooled, it is formed into a whole component, rather than needing to be welded or further manufactured.

Energy

JHC uses various techniques, such as precision machining and investment casting to manufacture the parts to enhance the reliability and safety of multiple power systems in the energy sector. The energy industry typically requires parts for power generator engines, industrial gas turbines, steering systems, oil transportation systems, and drilling machine equipment.

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Integrated Die Casting (IDC) is a process in which liquid metal is injected into a mold to create a specific shape, but, once the metal has cooled, it is formed into a whole component, rather than needing to be welded or further manufactured.

Electronics

JIAHUI manufactures and supplies electrical parts for several products using different processes, including 3D printing, CNC machining, and injection molding. Electronic customers often demand electronic components for circuit boards, televisions, PCBs, enclosures, mobile devices, and computers. The electronics industry mainly requires the use of semiconductor materials.

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Integrated Die Casting (IDC) is a process in which liquid metal is injected into a mold to create a specific shape, but, once the metal has cooled, it is formed into a whole component, rather than needing to be welded or further manufactured.

Consumer Durables

Our remarkable manufacturing capabilities enable us to produce highly durable consumer goods for customers. Several components of domestic appliances, such as air conditioners, washing machines, refrigerators, and microwave ovens, are manufactured using different technologies. Production of consumer durables involves using various raw materials depending upon the component under manufacturing.

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Integrated Die Casting (IDC) is a process in which liquid metal is injected into a mold to create a specific shape, but, once the metal has cooled, it is formed into a whole component, rather than needing to be welded or further manufactured.

Industrial

At JHC, we manufacture a wide range of industrial equipment. Manufacturing industrial equipment demands hands-on experience with cutting-edge technology and advanced techniques to ensure the production of high-quality and high-precision products. Some significant examples of industrial components include machining tools, general machinery, conveying instruments, fixtures and jigs, electronic housings, and more.

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Integrated Die Casting (IDC) is a process in which liquid metal is injected into a mold to create a specific shape, but, once the metal has cooled, it is formed into a whole component, rather than needing to be welded or further manufactured.

Robotics

We offer top-notch, reliable robotic parts to several companies, including industrial and commercial robot manufacturers, military robotics industries, and drone production firms. Manufacturing of robotic parts requires the implementation of advanced processes and immense production capabilities. Autonomous vehicles, grippers, arm parts, robotics assemblies, and defense robotics components are crucial products for this industry.

Top Stories

Integrated Die Casting (IDC) is a process in which liquid metal is injected into a mold to create a specific shape, but, once the metal has cooled, it is formed into a whole component, rather than needing to be welded or further manufactured.