Part Marking
Custom Part Marking Services
When it comes to part marking services, choosing the correct process is pivotal, considering the intricacies of manufacturing. At JIAHUI, we recognize the significance of production methods, material considerations, and marking tools in achieving optimal results. With over a decade of experience, JIAHUI has collaborated with global clients across diverse industries, presenting exemplary solutions that stand out.
Our adept technicians and experts comprehend the nuances of each project, ensuring that the most suitable technique is employed. Every client and project is unique to us, and this understanding drives our commitment to crafting tailored solutions that elevate business outcomes.
- Cutting-Edge Expertise
- Complete Solutions
- Timely Excellence
What’s Part Marking Process?
Part-marking is a crucial manufacturing process involving applying unique identifiers, such as codes, symbols, or labels, onto components or products. This practice serves multiple purposes across industries, including traceability, inventory management, quality control, and regulatory compliance.
By marking each part, manufacturers can monitor and track the item’s journey throughout its lifecycle, enabling easy identification during recalls, maintenance, or warranty claims. The part-marking process utilizes techniques such as laser engraving, dot peen marking, chemical etching, and RFID tagging. The method selected is influenced by factors such as the part’s material, size, and durability criteria.
Laser engraving, for instance, offers high precision on metals, plastics, and ceramics, while dot peen marking excels in direct and durable engraving. Customized part marking also significantly influences brand protection, anti-counterfeiting efforts, and meeting industry regulations. It fosters transparency in the supply chain and helps prevent subpar or counterfeit parts from infiltrating the market.
Our Qualification For Part Marking Service
Our qualifications for part-marking underscore our expertise in delivering accurate and practical solutions. Our skilled technicians are adept in employing cutting-edge technologies, including laser engraving, dot peen marking, and RFID tagging, tailoring each technique to the material and application.
We pride ourselves on our meticulous approach to quality control and traceability, fostering transparency in supply chains and bolstering brand protection efforts. Customized part-marking services at JIAHUI enhance product authentication and facilitate streamlined recalls, maintenance, and warranty management. Furthermore, we understand that each project is unique, and our solutions are precisely crafted to address individual needs.
By choosing our part-marking services, you’re opting for a partner dedicated to precision, durability, and compliance. We strive to exceed expectations, ensuring each marked component tells a story of reliability and authenticity. Trust us to be your partner in elevating product quality and industry reputation through accurate part-marking.
Manufacturing Process
Part marking in manufacturing involves applying unique codes or symbols to components using methods like laser engraving or dot peen marking. This ensures traceability, quality control, and regulatory compliance. It’s vital for industries where product authenticity and accountability are crucial, facilitating efficient recalls, maintenance, and warranty management.
| Material | Weight | Size Limit | Surface Finish | Wall Thickness |
|---|---|---|---|---|
| Aluminum Alloy |
20g-15KG
|
500mmx650mmx650mm | Ra 3.2µm～1.6µm(0.8µm achievable if specified) | 1.5mm～4mm(0.8mm achievable if specified) |
| Zinc Alloy | 3g-3KG | 200mmx300mmx300mm | Ra 3.2µm～0.8µm(0.4µm achievable if specified) | 1mm～3mm(0.6mm achievable if specified) |
| Magnesium Alloy | 3g-5KG | 300mmx400mmx400mm | Ra 3.2µm～0.8µm(0.4µm achievable if specified) | 1.5mm～4mm(0.8mm achievable if specified) |
| Copper Alloy | 3g-3KG | 200mmx300mmx300mm | Ra 6.3µm | 2mm～4mm(0.8mm achievable if specified) |
Our Part Marking Production Capabilities
Our proficiency in utilizing state-of-the-art technologies like advanced laser engraving and intricate dot peen marking sets us apart. With an unwavering commitment to accuracy, we bring unique solutions that ensure unparalleled traceability, regulatory adherence, and unmatched product authenticity across various industries.
Materials for Part Marking Parts
Part marking employs authentic materials such as ink, paint, pigments, metallic powders, and epoxy. The selection hinges on factors like the marking method’s requirements, the part’s material, and the desired appearance. Consulting a marking expert is vital to ascertain the most suitable material for specific part marking applications, ensuring optimal results.
- Stainless Steel
- Aluminum
- Copper
- Carbon Steel
Stainless Steel
Stainless SteelStainless steel is metal-enriched with chromium elements (11%) and a small amount of carbon. Chromium offers corrosion resistance to stainless steel. Due to this, the die-cast parts are less likely to be affected by rust or corrosion. It can be easily molded into several forms. Thus, manufacturers prefer it for the die-casting process.
Characteristics
- Extremely durable
- High tensile strength
- Corrosion resistant
- Easy fabrication and formability
- Low maintenance cost
Aluminum
AluminumThe distinctive characteristics of aluminum make it one of the best materials for die-casting. The major aluminum alloys are A360, A380, A390, A413, ADC12, and ADC1. Among all, the A380 is the most worthwhile aluminum alloy.
Characteristics
- Excellent corrosion resistance
- Lightweight
- High strength and hardness
- Outstanding thermal conductivity
- High electrical conductivity
- Remarkable EMI and RFI shielding properties
Copper
CopperCopper is a reddish-orange metal with a face-centered cubic structure that is highly valued for its aesthetics. It exhibits remarkable properties, yet, it can be alloyed with different elements, such as aluminum, tin, zinc, nickel, etc., to improve its characteristics further. The following are some fundamental properties of copper that make it ideal for producing die-casting parts.
Characteristics
- Very soft
- An excellent conductor of heat and electricity
- Good corrosion resistance
- High ductility
- Fine malleability
Carbon Steel
Carbon SteelCarbon steel is famous for its low cost and versatile nature. Typically, carbon steel is divided into three categories, i.e., low-carbon, medium-carbon, and high-carbon steel. The properties of these types differ according to the carbon content present in the material. Low-carbon steel is known for its good machinability and weldability, whereas high-carbon steel is used in high-strength applications.
Characteristics
- Very hard
- Ductile and malleable
- Relatively low tensile strength
- Good machinability
- Low cost
Surface Treatment For Part Marking Parts
Our techniques, such as coatings and polishing, ensure lasting quality, safeguarding markings from wear and environmental factors. This meticulous treatment adds value and reliability to your marked parts.
Name
Element
Description
Materials
Color
Texture
Anodizing
Anodizing improves corrosion resistance, enhancing wear and hardness and protecting the metal surface. This surface finish is widely used in mechanical parts, aircraft, automobile parts, and precision instruments.
Aluminum, Magnesium, Titanium, Zinc
Clear, Black, Grey, Red, Blue, Gold, White, Silver, purple
Smooth, Matte finish
Bead Blasting
Bead blasting in surface treatment is a process where fine abrasive particles, such as glass beads or ceramic media, are propelled at high speed onto a surface using compressed air. This abrasive action helps to remove rust, paint, or other contaminants, leaving behind a clean and textured surface finish.
ABS, Aluminum, Brass, Stainless Steel, Steel
Clear
Smooth, Matte finish
Powder Coating
Powder coating in surface treatment is a dry finishing process where a fine powder is electrostatically applied to a surface. The coated object is then cured under heat, melting the powder particles and forming a durable, smooth, uniform coating.
Aluminum, Magnesium, Titanium, Zinc, Copper, Stainless Steel, Steel
Black, Grey, White, Yellow, Red, Blue, Green, Gold, Vertical stripe
Smooth, Matte finish
Electroplating
Electroplating in surface treatment is when a metal coating is applied to a conductive surface through an electrochemical reaction. It involves immersing the object to be plated in a solution containing metal ions and using an electric current to deposit a metal layer onto the surface.
Aluminum, Magnesium, Titanium，Zinc, Copper, Stainless Steel, Steel
Clear, White, Black, Grey, Red, Yellow, Blue, Green, Gold, Silver, Bronze
Smooth, Semi-matte, Matte finish
Polishing
Polishing is the process of creating a shiny and smooth surface, either through physical rubbing of the part or by chemical interference. This process produces a surface with significant specular reflection but can reduce diffuse reflection in some materials.
Aluminum, Magnesium, Titanium, Zinc, Copper, Stainless Steel, Steel
Clear
Smooth, Mirror finish
Brushing
Brushing in surface treatment refers to manually or mechanically applying abrasive brushes to a surface, usually metal, to remove imperfections, create a uniform texture, or enhance its appearance.
Aluminum, Magnesium, Titanium, Zinc, Copper, Stainless Steel, Steel
Clear
Smooth, Matte finish
Electrophoresis
Electrophoresis is a process in which charged resin particles (ions) in a solution are moved by an electric field and deposited on a metal surface to form a protective coating.
Aluminum, Magnesium, Titanium, Zinc, Copper, Stainless Steel, Steel
Black, Grey, White, Yellow, Red, Blue, Green, Gold, Silver, Purple
Smooth, Matte finish
Painting
Painting is especially suitable for the surface of the primary material of metal. It will strengthen the material's moistureproof& rust prevention functions and enhance its compression resistance and internal structural stability.
Aluminum, Magnesium, Titanium, Zinc, Copper, Stainless Steel, Steel
Black, Grey, White, Yellow, Red, Blue, Green, Gold, Silver, Purple
Smooth, Matte finish
Excellent Part Marking Services
Experience unmatched part-marking excellence – from precision engraving to stringent quality control; trust JIAHUI for unrivaled solutions.
Typical Part Marking Products
FAQs Related To Part Marking
A: Advantages of Die Casting:
- High production rates: Die casting can produce complex shapes with high precision and consistency, making it a highly efficient process for high-volume production runs.
- Excellent dimensional accuracy: Die casting produces parts with very tight tolerances and accurate dimensions, making it ideal for applications where precision is critical.
- Good surface finish: Die-cast parts have a smooth surface finish that requires little or no additional finishing, reducing production costs and lead times.
- Strength and durability: Die-cast parts are strong, durable, and able to withstand high stress and pressure, making them ideal for use in various industrial and consumer applications.
- Material versatility: Die casting can be used with a variety of metals, including aluminum, zinc, magnesium, and copper, giving manufacturers a wide range of material options to choose from.
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Hear from our clients
Your services are phenomenal. We received our order and were pleased to see that it's exactly what we needed. We loved the precise details we asked for. The cuts are made precisely and beautifully. The surface finish is outstanding, as there are no divots or tool marks on the parts.
I'm impressed by the professional support you offer to me. Thanks for providing a quick solution to my problem. Your customer support team is very cooperative. I appreciate it and hope to get a quick response every time.
Glad to see that you send us the order very soon without sacrificing its quality. Our engineers examined the parts, and they're impressed by your manufacturing. Your services are world-class. We'll surely contact you for future projects.
We're pleased to get our project done at such a reasonable cost. You always focused on the quality of the parts, which matters a lot to us. The metal parts contain perfect holes. We'll continue doing business with your company.
Thanks for providing outstanding custom parts. We really love the way you strive to benefit us by giving beneficial suggestions and solutions. We always love the quality of the material you use to make our products.
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