Silicone Rubber Molding
Custom Silicone Rubber Molding Services
Custom Silicone Rubber Molding Services at JIAHUI presents a comprehensive and efficient solution for fabricating specialized rubber products. These services offer more than generic off-the-shelf solutions; they provide meticulously crafted rubber components designed to precise specifications. Custom silicone rubber molding facilitates the production of intricate rubber elements that conform to unique shapes and incorporate specific textures.
The process entails the creation of a mold that mirrors the desired design, followed by injecting liquid silicone into the mold. The outcome is a final product that impeccably aligns with the prescribed criteria. The cost-effectiveness of this approach, spanning both low- and high-volume production runs, is noteworthy. Initial expenses may revolve primarily around mold creation, while subsequent production becomes economically viable.
- Precision & Consistency
- Versatile Application
- Economically Efficient
What’s Silicone Rubber Molding Process?
The Silicone Rubber Molding Process is a technique utilized to produce a diverse range of rubber products. This intricate process involves several meticulous stages that transform liquid silicone into solid rubber components with precise specifications. Initially, a mold is meticulously crafted to mirror the desired end product’s exact shape, texture, and intricacies. This mold serves as a template for the subsequent stages. Following mold creation, liquid silicone is injected into the mold’s cavity.
After injection, the mold, filled with liquid silicone, is transferred to a curing environment. This curing process involves the application of heat or chemicals, solidifying the liquid silicone into a robust and flexible rubber component. The demolding stage requires precision and care as the mold is opened, revealing the newly formed rubber product. Before the final product is released, a series of rigorous quality assurance checks are conducted. These checks ensure that the product adheres to specified requirements and maintains consistent and superior quality.
Our Qualification For Silicone Rubber Molding Service
Our Qualifications for Silicon Rubber Molding stem from a combination of technical expertise, state-of-the-art facilities, and a proven track record of delivering top-tier rubber solutions. With our team of expert engineers, we genuinely comprehend the ins and outs of the silicon rubber molding process. Over the years, JIAHUI has demonstrated its prowess in silicon rubber molding through successfully executed projects across diverse industries.
Our portfolio showcases various products, each tailored to meet specific client requirements. This track record speaks volumes about our commitment to excellence and ability to turn challenges into opportunities. Furthermore, we prioritize quality at every step. Our quality control procedures encompass thorough inspections, ensuring that each product leaving our facility meets stringent standards.
Manufacturing Process
The manufacturing process of silicone rubber molding at JIAHUI is a systematic procedure that begins with the precise creation of molds to mirror the intended product’s specifications. Subsequently, liquid silicone is carefully injected into these molds, followed by a controlled curing phase. The resulting solid rubber components undergo a meticulous demolding process, followed by rigorous quality assessments.
| Material | Wall Thickness | Size Limit | Hardness | Tolerance |
|---|---|---|---|---|
| HTV |
0.3mm
|
600mmx600mmx30mm | Shore 20～80A | ±0.05mm～0.2mm |
| HCV | 0.3mm | 600mmx600mmx30mm | Shore 20～80A | ±0.05mm～0.2mm |
Our Silicone Rubber Molding Production Capabilities
Adept professionals and cutting-edge machinery underscore our proficiency in Silicon Rubber Molding Production. By crafting meticulous molds and employing precise injection and curing processes, we ensure the creation of intricate rubber components.
Materials for Silicone Rubber Molding Parts
Our focus on material quality extends to regulatory compliance, ensuring that the chosen materials adhere to industry standards and regulations. This comprehensive approach guarantees that our silicon rubber molding parts meet functional requirements and fulfill safety and environmental considerations.
- HTV
HTV
HTVHigh-temperature vulcanized Silicone Rubber (HTV) is a type of rubber material that undergoes a vulcanization process at high temperatures. It is known for its excellent heat resistance, electrical insulation properties, and flexibility. HTV is commonly used in automotive, aerospace, and electrical industries where high-temperature resistance is required.
Characteristics
- Excellent heat resistance
- High dielectric strength and low electrical conductivity
- Good flexibility and can be easily molded or shaped into various forms
- Chemical resistance
- Long-term durability
Surface Treatment For Silicone Rubber Molding Parts
Our commitment to surface treatment extends to customization. Customizing the treatment process to align with the distinct demands of each project, we meticulously optimize the parts for their intended applications.
Name
Element
Description
Materials
Color
Texture
Laser Carving
Laser carving is a surface finish method that utilizes laser technology to etch or engrave intricate designs onto a material's surface. It offers precise and detailed patterns, making it suitable for aesthetic enhancements or functional purposes, and is commonly used in various industries such as manufacturing, jewelry, and art.
MQ, VMQ, PVMQ, FVMQ, Nitrile Silicone Rubber
Black, Grey, White, Yellow, Red, Blue, Green, Gold, Silver, Purple
Smooth, Matte finish
Printing
Printing is a surface finish method that involves transferring ink or other pigments onto a material's surface to create images, text, or patterns. It is a versatile technique used in various industries, such as packaging, advertising, textiles, and art, to add visual appeal and convey information.
MQ, VMQ, PVMQ, FVMQ, Nitrile Silicone Rubber
Black, Grey, White, Yellow, Red, Blue, Green, Gold, Silver, Purple
Smooth, Matte finish
Silicone Dripping
Silicone dripping is a surface finish method that involves applying liquid silicone onto a material's surface to create a textured or glossy effect. It is commonly used in manufacturing products such as phone cases, jewelry, and furniture to enhance their appearance and provide a smooth, durable finish.
MQ, VMQ, PVMQ, FVMQ, Nitrile Silicone Rubber
Black, Grey, White, Yellow, Red, Blue, Green, Gold, Silver, Purple
Smooth, Matte finish
Painting
Painting is especially suitable for the surface of the primary material of metal. It will strengthen the material's moistureproof& rust prevention functions and enhance its compression resistance and internal structural stability.
MQ, VMQ, PVMQ, FVMQ, Nitrile Silicone Rubber
Black, Grey, White, Yellow, Red, Blue, Green, Gold, Silver, Purple
Smooth, Matte finish
Polishing
Polishing is the process of creating a shiny and smooth surface, either through physical rubbing of the part or by chemical interference. This process produces a surface with significant specular reflection but can reduce diffuse reflection in some materials.
MQ, VMQ, PVMQ, FVMQ, Nitrile Silicone Rubber
Clear
Smooth, Matte finish
Photooxygen Technology
Brushing in surface treatment refers to manually or mechanically applying abrasive brushes to a surface, usually metal, to remove imperfections, create a uniform texture, or enhance its appearance.
MQ, VMQ, PVMQ, FVMQ, Nitrile Silicone Rubber
Clear
Smooth, Matte finish
Oil-Free Technology
Oil-Free Technology is a surface finish method that eliminates traditional oil-based lubricants. It employs advanced techniques and materials to reduce friction and provide lubrication, resulting in cleaner, more environmentally friendly operations while maintaining high performance and efficiency.
MQ, VMQ, PVMQ, FVMQ, Nitrile Silicone Rubber
Clear
Smooth, Matte finish
Excellent Silicone Rubber Molding Services
Experience excellence with our Silicon Rubber Molding Services and elevate your projects today with our bespoke solutions.
Typical Silicone Rubber Molding Products
Benefits of Working With Us
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Hear from our clients
Your services are phenomenal. We received our order and were pleased to see that it's exactly what we needed. We loved the precise details we asked for. The cuts are made precisely and beautifully. The surface finish is outstanding, as there are no divots or tool marks on the parts.
I'm impressed by the professional support you offer to me. Thanks for providing a quick solution to my problem. Your customer support team is very cooperative. I appreciate it and hope to get a quick response every time.
Glad to see that you send us the order very soon without sacrificing its quality. Our engineers examined the parts, and they're impressed by your manufacturing. Your services are world-class. We'll surely contact you for future projects.
We're pleased to get our project done at such a reasonable cost. You always focused on the quality of the parts, which matters a lot to us. The metal parts contain perfect holes. We'll continue doing business with your company.
Thanks for providing outstanding custom parts. We really love the way you strive to benefit us by giving beneficial suggestions and solutions. We always love the quality of the material you use to make our products.
Our Key Clients
+86-574-87935609
info@jiahuicustom.com